{"text_format":"1","workbook":"xlsx","n_sheets":9,"sheets":["Instruction","PSW","PPAP Requirements","Appearance ","DFMEA","PFMEA"," control plan ","SLP  control plan","Certificate of Compliance"],"not_rendered":{"charts":0,"images":2,"macros":0,"external_links":2,"defined_names":5,"comments":0,"pivot_tables":0},"unopened":[],"bounds":{"document_bytes":16777216,"sheet_cells":100000,"rows_first":2000,"rows_last":500,"rows_between":2000,"halvings":0,"cell_chars":16384,"cell_head_chars":4096},"cells_cut":0,"cells_raw":0,"read":"whole","date_system":"1900"}

{"sheet":"Instruction","index":0,"n_rows":32,"n_cols":5,"rows_kept":32,"cut":false,"hidden":false,"merged":[[10,0,11,9],[18,1,19,9],[21,0,22,9],[26,0,27,9],[31,0,32,9]]}
[]
[]
["The PPAP process will be used for higher risk and higher volume components."]
[]
[]
[]
[]
[]
[]
[]
["Larger scale projects should be handled by contacting the supplier either in person or via conference call. Topics covered in the call would typically"]
[]
["be those of an APQP nature such as:"]
[]
[null,"Print and process review",null,null,"Q&A on all print specifications and all processing steps."]
[null,"Production - Ramp Down / Ramp Up"]
[null,"Expected annual volume"]
[null,"Determination of PPAP run quantity and sample submission quantity"]
[null,"Review of each line item on the PPAP Plan sheet (PPAP Requirements tab) and fill out the PPAP Plan sheet."]
[]
[]
["Note: Representatives of Purchasing, Quality and Engineering should normally participate in the discussion with supplier and their representatives. "]
[]
[]
[]
[]
["Alternately for smaller scale projects the PPAP Plan sheet can be filled out by the Quality Engineer and then can be sent to the supplier. "]
[]
[]
["Fill out the applicable portions of the Appearance report and supply instruction for any / all appearance criteria. "]
[]
["Forms used for PFMEA, Control Plan development, Cpk and GRR can be any AIAG type form. Copy theose into the workbook prior to submittal. "]

{"sheet":"PSW","index":1,"n_rows":67,"n_cols":14,"rows_kept":67,"cut":false,"hidden":false,"merged":[[2,3,2,7],[26,2,26,10],[54,1,54,2],[54,3,54,10],[50,1,50,13],[51,1,51,13],[52,1,52,11],[58,4,58,7],[58,9,58,11],[62,1,62,2],[56,2,56,3],[56,5,56,7],[56,9,56,11],[67,1,67,12],[64,3,64,6],[64,8,64,10],[60,1,60,11],[66,2,66,12]]}
[]
[]
[null,null,null,"         Part Submission Warrant "]
[null,"Part Name  _________________                                                Part Number  ________________"]
[]
[null,"Safety and / or Government Regulation        Y  ___      N  ___",null,null,null,null,null,null,"Eng. Rev. Level  _______"]
[]
[null,"Purchase Order No.  ___________________"]
[]
[null,"Supplier Information                                                                   Submission Information",null,null,null,null,null,"Submission Information"]
[]
[null,"Supplier Name",null,null,null,null,null,"Customer Name"]
[]
[null,"Street Address",null,null,null,null,null,"Buyer or other Wagner Rep."]
[]
[null,"City           State  / Country        Zip / Postal Code"]
[]
[null,"Reason For Submission "]
[null,null,"Initial Submission",null,null,null,null,"Change to optional configuration or Mat'l"]
[null,null,"Engineering Change(s)",null,null,null,null,"Sub Supplier or Mat'l source change"]
[null,null,"Tooling: Transfer, Replaced,Refurb or New",null,null,null,null,"Change in Mfg Processing"]
[null,null,"Correction of Non-Conformance",null,null,null,null,"Parts produced at alternate location"]
[null,null,"Other (Please Specify) _________________"]
[]
[null,"Submission Level "]
[null,null,"Level 1 - Warrant only Submitted to Customer"]
[null,null,"Level 2 - Warrant, Parts, Dwgs, Dimensional (FAIR), Lab. And functional test report, Appearance Approval report"]
[null,null,"Level 3 - Warrant with Product Samples and Complete Supporting Data submitted to customer"]
[null,null,"Level 4 - Warrant and all other requirements defined on the PPAP plan"]
[null,null,"Level 5 - Warrant with Product Samples and Complete Supporting Data Reviewed at Supplier's Location"]
[]
[null,"The results for:"]
[null,null,"Dimensional Measurements"]
[null,null,"Material Certification"]
[null,null,"Functional Testing (Burst or other special engineering testing)"]
[null,null,"Appearance Criteria "]
[null,null,"Statistical Criteria (GR&R, CpK etc.) "]
[]
[null,"Parts meet any/all of the following if shown on drawing/specification:"]
[null,null,"UL"]
[null,null,"ROHS"]
[null,null,"REACH"]
[null,null,"Tech. Data sheet"]
[null,null,"Safety"]
[null,null,"Other"]
[]
[null,"These results meet all drawing and specifications as defined on WST's engineering documents. "]
[null,null,"Yes "]
[null,null,"No (If answer is \"No\" - Explanation Required"]
[null,"Declaration: "]
[null,"I affirm that the samples represented by this warrant are representative of our parts and have been made to the applicable"]
[null,"customer drawings and specifications and are made from specified materials on regular production tooling with no operations"]
[null,"than the regular production process. I further affirm that these samples  were producedd at the production rate of",null,null,null,null,null,null,null,null,null,null,null,"pcs.  per hour"]
[null,"I have noted any deviations from  this declaration  below.   "]
[null,"Explanation / Comments:"]
[]
[null,"Print Name",null,null,"Title",null,null,null,"Phone No"]
[]
[null,"Supplier Authorized Signature",null,null,null,null,null,null,"Date"]
[]
[null,"For Customer Use Only "]
[]
[null,"Part Disposition"]
[]
[null,"Completed By",null,null,null,null,null,"Date"]
[null,"Action Required : Resubmit - Complete / Partial / Other"]
[null,"Explain"]

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[]
["                                          PPAP Plan For Sourced Components"]
[]
["Supplier",null,null,null,null,"PPAP Level * (2-5) "]
["Part Name",null,null,null,null,"Reason for submission"]
["Part Number",null,null,null,null,"Production start date"]
["Eng. Rev. Level"]
["Expected PPAP Submission Date",null,null,null,null,"Date:"]
[null,null,null,null,null,null,null,null,null,"Intent of Category / Line items"]
[null,"Category ","PPAP Submission Items",null,null,"Required ","Reported ","Comments"]
[1,"Design Records","WST Print / Revision",null,null,null,null,null,null,"To assure all parties are working from a current print. "]
[null,null,"Applicable WST engineering specs",null,null,null,null,null,null,"To assure all applicable specifications have been communicated and provided to supplier."]
[null,null,"(Burst tests, life tests, Mat'l Spec's)",null,null,null,null,null,null,"To assure all applicable specifications have been discussed with supplier and supplier understands intent and expected execution. "]
[2,"Engineering Change","ECN(s) In process",null,null,null,null,null,null,"To assure that we have examined the potential impact of planned design changes. "]
[null,null,"Deviations (Approved / Pending)",null,null,null,null,null,null,"To assure we have examined the potential impact of any allowed deviations to specifications."]
[3,"Engineering approval ",null,null,null,null,null,null,null,"The engineering approval is handled on an as needed basis for components having critical design characteristics. "]
[4,"Process Flow Diagram","Includes Material receipt. Includes both internal and outsourced processes.",null,null,null,null,null,null,"To aid in understanding of the internal and external processing steps required to produce the component. Assists in developing the PFMEA as well as incorporating LEAN strategies."]
[4,"Process FMEA","Includes both internal and outsourced processes. If it is a resubmission, review revision history. ",null,null,null,null,null,null,"To examine all processing steps (internal / external) to determine where they might be likely to fail so that steps can be taken to eliminate the likelyhood of failure."]
[5,"Control Plan","Includes both internal and outsourced processes.                                                 ",null,null,null,null,null,null,"The control plan describes how the various component features and specifications will be measured and prescribes an appropriate reaction plan when out of specification situations are discovered. "]
[null,null,"Alignmnet with the rest of the documents.",null,null,null,null,null,null,"Alignment means revision levels are in agreement, all processes shown in the process flow have been analyzed, critical characterisitcs are noted and the PFMEA has been used as a guide or as input to the control plan.  "]
[null,null,"Controls aligned with PFMEA."]
[null,null,"Inspection frequencies are appropriate. "]
[6,"Dimensional Results (FAIR)","Balooned print matches FAIR report.                                  ",null,null,null,null,null,null,"The intent of the FAIR is for the supplier to demonstrate that they are able to measure all component features and determine if they are within specification. As such it needs to include 100% of product features. Use Wagner form QS-4-030-1215 available from the Wagner website (WWW.WagnerSprayTech.Com) under supplier documents. "]
[null,null,"All features within specification? If No - Do not ship unless you have discussed any / all non-conformances with WST and obtained approval to ship. When shipping non-conforming samples per agreement with WST supplier must include an explanation in the results area of the PSW. "]
[null,null,"Number of samples and production "]
[null,null,"sequence matches PPAP submission"]
[null,null,"requirements"]
[7,"Qualified Laboratory Documentation","All testing of material composition, heat treat results, dimensional and or mechanical tests were performed by qualified laboratories? ",null,null,null,null,null,null,"The intent is to assure valid measurement and test results which are traceable to a national or international standard. "]
[8,"Measurment systems analysis studies","MSA usually contains the GRR (or accuracy) studies for critical characteristics and calibration confirmation. ",null,null,null,null,null,null,"MSA (GRR / Accuracy) studies to be done for critical features to demonstrate a capable measuring process. "]
[9,"Appearance Approval Report","PPAP Sample parts visually match sample(s) provided by WST. (Color, sheen, texture, plating / masking etc.)",null,null,null,null,null,null,"In general, a visual check to assure that PPAP samples look the same as the WST provided sample parts. The benefit is that the visual check can detect any missed process steps or missing components features. In the case of appearance requirements (color, texture sheen etc.) set forth as a product or engineering specification the appearance report will assure these requirements are met. "]
[10,"Recprds of material / perfprmance tests","A summary of every test performed on the parts."]
[11,"Sample Product (submitted with PPAP)","Count of pieces submitted matches PPAP submission qty. "]
[12,"Initial process studies","SPC charts affecting critical characteristics. ",null,null,null,null,null,null,"Initial studies to determine if proposed processing with ",null,null,null,"ill achieve process capablity. "]
[null,null,"Packaged appropriately?",null,null,null,null,null,null,"Parts are packaged to prevent damage, identified as PPAP samples, serialized / correlated to the FAIR report. "]
[null,null,"Parts are propoerly identified as PPAP samples?"]
[null,null,"Samples serialized / correlated to FAIR report? "]
[13,"Master sample retained at supplier's mfg. site? ","Supplier will take steps to maintain sample to avoid degradation.",null,null,null,null,null,null,"A sample that has suffered degradation due to exposure to elements or to handling damage may reults in errant decsisons when that sample is used as a comparative standard. "]
[14,"Records of compliance with customer specific requirements","List of WST owned property: Equipment / tooling / patterns / gages",null,null,null,null,null,null,"Intent - Records"]
[null,null,"All special or specific verification testing was performed and results reported?",null,null,null,null,null,null,"Intent - A double check to assure all customer specific requirements are complete. "]
[null,null,"(Drop test, burst test, RoHS, material test, Atex, UL, specific safety notations on drawings, plating test, assembly trials, rust preventative applied, special packaging) "]
[null,null,"PPAP was prepared / submitted in english language?"]
[15,"Part Submission Warrant (PSW)","Part number / revision level matches engineering drawing?",null,null,null,null,null,null,"The PSW is a summary form represesenting the entire PPAP package. This form shows the reason for submission and the level of documents tp be submitted."]
[16,"Master Sample",null,null,null,null,null,null,null,null,"A master sample(s) may be provided to supplier and to Wagner receiving to aid in achieving and mainting subjective appearnace criteria. "]
[null,null,"All fields filled out? "]
[17,"PSW","Submission results section indicates that samples meet 100% of WST's requirements?  Yes / No -  If No - Do not ship unless you have discussed any / all non-conformances with WST and obtained approval to ship. When shipping non-conforming samples per agreement with WST supplier must include an explanation in the results area of the PSW.",null,null,null,null,null,null,"Intent - All results must meet all drawing and specification requirements 100% of the time. The  \"yes/no\" question on the PSW  refers to the whole package. If there are any deviations the supplier needs to communicate the deviations to WST and if WST agrees to accept the PPAP for review the supplier will note the deviations on the warrant prior to shipping. The need is for the supplier to gain a level of understanding that all specifications need to be met 100% of the time. However, knowing that sometimes things do go wrong we (WST) may consider allowing shipment so we can review the submittal with the understanding that corrective action will take place for the deviated characteristics.  "]
[]
["* PPAP level default is 3 which will require the following; WST Engineering Drawing, Control Plan, Process Flow Diagram, A FAIR with minimum of 3 samples, a Material Certificate, a completed PSW, a copy of this approved PPAP plan. "]
[]
[]
[null,"APQP Phase 1",null,"Define Program"]
[null,"APQP Phase 2",null,"Product Design "]
[null,"APQP Phase 3",null,"Process design / development and verification "]
[null,"APQP Phase 4",null,"Product and process validation"]
[null,"APQP Phase 5 ",null,"Feedback assessment and corrective action (See PSW) "]
[]
["Approval of PPAP Plan"]
[]
["(                                         )         (               )(                   )               "]
[]
["Supplier Representative Name               Title                         Date ",null,null,"Title","Date"]
[]
["(                                         )         (               )(                   )               "]
[]
["WST Representative Name",null,null,"Title","Date"]

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["APPEARANCE APPROVAL REPORT"]
["PART",null,null,null,null,null,null,null,null,null,"DRAWING",null,null,null,null,null,null,null,"APPLICATION"]
["NUMBER",null,{"$f":"[1]INTRO!$C$9","v":"NUMBER"},null,null,null,null,null,null,null,"NUMBER",null,null,null,null,null,null,null,"(VEHICLES)",null,null,{"$f":"[1]INTRO!$C$23","v":"APPLICATION"}]
["PART",null,null,null,null,null,null,null,null,null,"BUYER",null,null,null,null,"E/C LEVEL",null,null,null,null,"DATE"]
["NAME",null,{"$f":"[1]INTRO!$C$8","v":"NAME"},null,null,null,null,null,null,null,"CODE",null,null,null,null,null,{"$f":"[1]INTRO!$C$10","v":"ECL"}]
["SUPPLIER",null,null,null,null,null,null,null,null,"MANUFACTURING",null,null,{"$f":"[1]INTRO!$C$15","v":"ADDRESS"},null,null,null,null,null,null,null,"SUPPLIER"]
["NAME",null,{"$f":"[1]INTRO!$C$13","v":"SUPPLIER"},null,null,null,null,null,null,"LOCATION",null,null,{"$f":"[1]INTRO!$C$16","v":"CITY"},null,null,null,null,{"$f":"[1]INTRO!$C$17","v":"STATE"},null,{"$f":"[1]INTRO!$C$18","v":"ZIP"},"CODE",null,{"$f":"[1]INTRO!$C$14","v":"CODE"}]
["REASON FOR",null,null,null,"PART SUBMISSION WARRANT",null,null,null,null,"SPECIAL SAMPLE",null,null,null,null,null,"RE-SUBMISSION",null,null,null,null,"OTHER"]
["SUBMISSION",null,null,null,"PRE TEXTURE",null,null,null,null,"FIRST PRODUCTION SHIPMENT",null,null,null,null,null,"ENGINEERING CHANGE"]
[null,null,null,null,null,null,null,null,null,null,null,"APPEARANCE EVALUATION"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"CUSTOMER"]
[null,null,null,null,null,"SUPPLIER SOURCING AND TEXTURE INFORMATION",null,null,null,null,null,null,null,null,null,null,null,"   PRE-TEXTURE",null,null,null,"REPRESENTATIVE"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"   EVALUATION",null,null,null,"SIGNATURE AND DATE"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"   CORRECT"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"   AND PROCEED"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"   CORRECT AND"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"   RESUBMIT"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"   APPROVED TO"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"   TEXTURE"]
[null,null,null,null,null,null,null,null,null,null,null,"COLOR EVALUATION"]
[null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,null,"COLOR"]
["COLOR",null,null,"TRISTIMULUS DATA",null,null,"MASTER","MASTER","MATERIAL","MATERIAL","HUE",null,null,null,"VALUE",null,"CHROMA",null,"GLOSS",null,"METALLIC",null,"SHIPPING","PART"]
["SUFFIX",null,null,null,null,null,"NUMBER","DATE","TYPE","SOURCE",null,null,null,null,null,null,null,null,null,null,"BRILLIANCE",null,"SUFFIX","DISPOSITION"]
[null,"DL*","Da*","Db*","DE*","CMC",null,null,null,null,"RED","YEL","GRN","BLU","LIGHT","DARK","GRAY","CLEAN","HIGH","LOW","HIGH","LOW"]
[null,null,null,null,null,null," "," "," "]
[]
[]
[]
[]
[]
[]
["COMMENTS"]
[]
[]
["SUPPLIER",null,null,null,null,null,null,"PHONE NO.",null,"DATE",null,null,"CUSTOMER",null,null,null,null,null,null,null,null,null,"DATE"]
["SIGNATURE",null,null,null,null,null,null,null,null,null,null,null,"REPRESENTATIVE SIGNATURE"]

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[null,null,null,null,null,null,"FAILURE MODE AND EFFECTS ANALYSIS"]
["Print #",{"$f":"[2]INTRO!$C$9","v":"NUMBER"},"Rev.  ",{"$f":"[2]INTRO!$C$10","v":"ECL"},null,null,"(DESIGN FMEA)",null,null,null,null,"FMEA Number:",{"$f":"[2]INTRO!$C$25","v":"FILE.XLS"}]
[]
["System/Subsystem/Component:",null,null,null,null,"Design Responsibility:",{"$f":"[2]INTRO!$C$13","v":"SUPPLIER"},null,null,null,null,"Prepared by:"]
[]
["Model Year(s)/Vehicle(s)  ",null,{"$f":"[2]INTRO!$C$23","v":"APPLICATION"},null,null,"Key Date",null,null,null,null,null,"Date (Orig.)"]
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["Team:",null,null,null,null,null,null,null,null,null,null,"Date (Rev.)"]
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